Ceramic Ferrule Manufacturing Process

Sino stone s ceramic ferrule forging machine.

Ceramic ferrule manufacturing process.

In this method ceramic particles are suspended in water an cast into porous plater molds. Firstly the drawn arc machine is set up for the appropriate stud diameter. First the yttrium stabilized nano zirconia powder raw material is specially processed which is injected into a special mold after granulation and then sintered into the blank the second part is a series of precision. Slip casting method is used to produce complex shapes.

Lectures by walter lewin. The stud is then placed on the plate ready to be welded. Kyocera s extrusion and machining processes ensure ceramic ferrules with high concentricity at both ends and high precision inner and outer diameters. The ceramic ferrule manufacturing process is divided into two parts that is blank manufacturing and precision machining.

To understand why it s important to know how drawn arc stud welding works. Find your ceramic ferrule easily amongst the 8 products from the leading brands on directindustry the industry specialist for your professional purchases. Ceramic ferrules are essential part of the standard shear connectors shear studs drawn arc stud welding process. A new glass ceramic ferrule technology developed for high performance low cost optical connectors accomplishes both these objectives.

Without ceramic ferrules the drawn arc process wouldn t be effective and welds wouldn t be as strong. Mixing to obtain a more chemically and physically homogeneous material prior to forming the constituents of the ceramic powder are combined using the method of mixing or blunging. The pores in the mold create a capillary pressure because of this the water in the slip is absorbed by the mold. It is also important to add binders or plasticizers as well.

Most often pug mills are the preferred piece of machinery used in this step of the process when dealing with dry mixes. In the process the shear connector will insert into the center hole of the ceramic ferrule the ceramic ferrule will be pressed on the welding surface by ceramic ferrule holder by the force of spring device inside the welding gun. Ferrules are used for applications including optical connectors attenuators and fiber stubs.